How to Use an Autoclave Free Glass Laminate Machine

In the fiercely competitive and rapidly developing glass manufacturing industry, non autoclave glass laminate machines have been favored by customers. This type of equipment provides an economical, efficient, and flexible alternative to traditional high-pressure reactor based laminating processes. Correctly mastering the usage of such equipment is crucial for improving production efficiency, ensuring high-quality product output, and extending equipment lifespan. In this article, Xi'an Mers Electric Equipment Co, Ltd. shares with you the operation guide for autoclave free glass laminate machines.

Pre - operation Preparation

Material Selection

The first and main step is to select the appropriate materials meticulously. Glass sheets come in a wide range of thicknesses, from as thin as 1.1 mm for ornamental functions to 19 mm or greater for structural purposes in large-scale building projects. In software situations such as constructing facades, low-iron glass is extraordinarily favored due to its splendid transparency. Polyvinyl butyral and ethylene vinyl acetate copolymer are the most typically used intermediate layer materials. PVB interlayers, acknowledged for their extraordinary adhesion and impact resistance, are famous in the automobile industry for windshields. On the other hand, EVA interlayer has greater cost-effectiveness and is often used for photovoltaic panel packaging and some building projects.

Before making use of the glass sheets, it is indispensable that they be wholly cleaned. Use a glass cleaner, particularly made for glass and lint-free cloth to cast off grease, dust, or fingerprints. Inspect the glass for scratches underneath brilliant light; even a tiny scratch will act as a factor of stress and compromise the protection of the laminated glass. Similarly, check out the interlayer fabric for any harm symptoms and symptoms, such as tears, discoloration, or contamination. For example, if the PVB interlayer has been subjected to immoderate warmth or humidity, it would possibly end up sticky or form bubbles, which can drastically affect the lamination process.

Machine Setup

A comprehensive inspection of the autoclave free glass laminate machine is an essential step. Firstly, visually examine all exterior aspects for any symptoms of bodily damage. Check if the conveyor belt is worn, as a broken conveyor belt may also cause uneven motion of the glass throughout the lamination process. Check the drum to ensure it is free of particles and rotates smoothly.

Connect all fundamental energy cords and vacuum tubes. For energy connections, use cables of suitable specs to prevent overheating and ensure a steady energy supply. When connecting vacuum tubes, use splendid seals to forestall air leakage. Adjust gear settings based on the kind of glass and intermediate layer cloth used.

Operation Process

Assembly

Lay the glass sheet on a spacious, clean, and flat surface. This floor needs to be free of any protrusions that may additionally scratch the glass. Place the intermediate layer fabric evenly between the glass sheets to structure a sandwich-like structure. To keep away from wrinkles, begin from one area and slowly lay the center layer on the glass like a sticker. Ensure that the center layer covers the complete vicinity of the glass without leaving any gaps. Gently squeeze out any air bubbles that may also show up for the duration of the meeting, using a smooth roller.

Carefully switch the assembled factors onto the device. If the glass sheet is giant and heavy, use a crane or collaborate with more than one human being to ensure an easy switch process. Avoid tilting or shaking the components, as this might also cause displacement of the intermediate layer.

Post-operation Steps

Removal and Inspection

After the lamination procedure is completed, cautiously remove the laminated glass elements from the equipment. Wear gloves to stop sharp edges from scratching your hands. Check the glass for uneven lamination, bubbles, or different defects. In a managed environment, small bubbles can occasionally be eliminated by way of re-laminating. However, if there are massive areas of uneven lamination or a couple of bubbles, the product has to be scrapped.

Machine Maintenance

After every use, fully clean the autoclave free glass laminating machine. Use a gentle bristled brush and moderate detergent to eliminate residues of glass particles, intermediate layer materials, or different contaminants. Pay attention to the drum, conveyor belt, and vacuum port. Use excellent lubricants to lubricate the shifting components of the gear to ensure clean operation.

Quality Control

To ensure stable quality, regular quality inspections are conducted. Use a hardness tester to check the energy of laminated glass. Measure the transparency of glass the usage of a spectrophotometer. Conduct a simulated affect check on the glass to take a look at its durability. Detailed documents of the manufacturing process, which include the substances used, gear settings, and any troubles encountered. Analyze these records, become aware of areas for improvement, and optimize the lamination process.

In short, running a glass laminating computer except an autoclave requires cautious planning, right setup, and strict adherence to working and renovation procedures. By following these steps, producers can correctly and economically produce remarkable laminated glass, keeping competitiveness in the international glass market. Xi'an Mers Electric Equipment Co., Ltd. manufactures Non-Autoclave laminating machines. Mers has been producing quality machines for more than 10 years. Welcome to contact us.