The Structure and Working Principle of Non autoclave Glass Laminate Machine

In the glass processing industry, non autoclave glass laminating machines have come to be a modern equipment, and MersGlass is at the forefront of this revolutionary field. MersGlass has over 10 years of experience in manufacturing such machines and has made tremendous contributions to the improvement of non autoclave laminating technology. Next, we will introduce the structure and working principle of this type of equipment.

Structure of the Non autoclave Glass Laminate Machine

Loading and unloading section

The non autoclave glass laminating machine is equipped with a cautiously designed feeding section. The operator locations glass sheets and laminated films such as PVB, SGP, or EVA here. This design is convenient to operate, whether or not dealing with single or bulk glass. After the lamination process is completed, the completed laminated glass will be transported to the cutting section. The smooth operation of these two components ensures a seamless transition in the production process, minimizing downtime between batches to the biggest extent possible. For example, in large-scale glass manufacturing factories, efficient loading and unloading mechanisms can procedure lots of pieces of glass per hour, greatly enhancing manufacturing efficiency.

Laminating Chamber

The core of the machine is the laminating chamber. It is made of high-strength steel, making sure its sturdiness and capability to stand up to the needs of continuous production. The laminated chamber adopts excellent tear resistant rubber bags and dependable finger seals, designed as a sealed structure. This not only prevents any air leakage during the lamination process, but also helps hold a steady interior environment. In the laminated chamber, the glass sheet and laminated film will be subjected to the conditions required for bonding. The insulation compartment wall of the laminated chamber performs a key role in optimizing efficiency. They can acquire faster heating, decrease the energy required for each batch of production, and additionally make a contribution to electricity conservation, which is an important consideration in current manufacturing.

Control system

The non autoclave laminated glass machine is geared up with an superior control system. It has a PLC touch screen interface, via which operators can without difficulty modify temperature, pressure, and other running parameters. This specific control is critical for accomplishing top notch lamination effects. For specific kinds of glass, such as flat glass or curved glass, as well as different laminated films, the control system can be personalized in accordance to unique manufacturing requirements. A user-friendly interface also means that operators with different technical levels can rapidly grasp the operation of the machine, decreasing the need for extensive training.

Working Principle of the Non autoclave Glass Laminate Machine

Film compatibility and bonding

One of the key features of this machine is its compatibility with more than one thin films. It can use laminated films such as PVB, SGP, EVA, etc. When the glass sheet and laminated film are positioned in the laminating chamber, the machine creates appropriate bonding conditions. Non autoclave glass laminating machines do not rely on the high-pressure and high-temperature environment of autoclaves, however adopt more efficient and energy-saving methods. For example, it may also mix heating and vacuum technology to cast off air between the glass layer and the film, making sure a strong bond. According to the thickness of the glass and the kind of film used, the processing time for every batch of this machine is only 7 to 17 minutes. Compared to common high-pressure vessel primarily based methods, this quickly processing time is a tremendous benefit as regular methods can be very time-consuming.

Automation

The completely automatic design of the machine is another key element of its working principle. Once the glass and film are loaded into the machine, the complete lamination process will be automated. The control system monitors and adjusts parameters in the course of the complete process to make certain consistency of results. After lamination is completed, the finished product will be robotically transported to the cutting section. This not only reduces labor demand, but also minimizes the threat of human error, thereby producing higher quality and more dependable laminated glass products.

In summary, the autoclave free glass laminating machine represents a enormous development in glass laminating technology. Its special structure, including well-designed loading and unloading parts, sturdy laminating chambers, and superior control system, coupled with its innovative multi film compatibility and automated operation principle, makes it an efficient and dependable desire for glass manufacturers. With the continuous improvement of the glass processing industry, non autoclave glass laminating machines will play an increasingly more vital function in meeting the developing demand for high-quality laminated glass products. If you are interested in non high-pressure glass laminating machines, please contact me and I will reply to you within 12 hours.